BGR ENERGY SYSTEMS LIMITED

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Turnkey Engineering, Procurement and Construction of Balance of Plant

Why Engineering, Procurement & Construction contracting for BALANCE OF PLANT (BOP) Systems?

Traditionally the Project procurement practice followed by various utilities in India has been the multiple package route. This no doubt has the advantages of least cost of purchase & total control over individual equipment specification but suffers from serious drawbacks like

  • Requires large number experienced staff for engineering, execution & project management for more than 15 packages from end user as well as consultant engineering
  • High project schedule risk
  • Micro level Project Monitoring required – Sub system delay could cause project over runs
  • Large interface requirements between various packages
  • Large ordering cycle time for more than 15 packages
  • Performance guarantees of the complete system difficult to prove
  • High Project cost risk: Escalation factors of individual packages Engineering changes during detailed execution will result in Cost & Time overrun
With the initiation of Liberalization process in early 90's, Utilities adopted single EPC (Engineering Procurement & Construction route) with the sole purpose objective of achieving "On time Commissioning", "Quality" & "Fixed Least Project Cost". This practice did not produce expected results as most of EPC Contractors core strengths were in Power Island namely Boiler, Turbine & Generators systems & the BOP packages were 3rd party buy outs leading to higher project cost & schedule risks.

The emerging trend in the market is seen to be combining the advantages of both the models, which means having Twin EPC Packages for procurement, One for Power Island & the other for complete BOP Island. BGR Energy is proud to be the innovator of this contracting model & leading utilities in India have already adopted the twin route procurement model in the last few years with large success in terms of project schedule & lower project cost.

Value to Customer

  • Minimum Finance risk
  • Ordering on firm price basis
  • Firm cash flows
  • Minimal schedule risk
  • Single Point Responsibility for Design, Engineering, Supply, Erection & Commissioning of a number of BOP packages
  • Least Interfacing related issues between sub systems, thereby faster commissioning
  • Shorter ordering cycle time of sub systems
  • Flexibility during engineering for design changes without affecting overall schedule
  • Flexibility in Vendor selection
  • Simpler co-ordination requirement – One point contact. Minimum staffing required from end user organization
  • Parallel progress of work on all fronts in BOP Areas
  • Enforceable Guaranteed Plant performance – Stiff Penalties that are levied as percentage of total package cost is a big deterrent

BGR Energy advantage

  • Strong presence in Major Utilities in India – leadership position achieved through successful execution of large projects
  • Turnkey project design & execution capability
  • In house Design & Engineering Expertise for Civil & Structures, Mechanical, Electrical and C&I works
  • In house Design & Engineering of major system components: Chimney, Cooling Towers, Coal Handling Plant, WT Plant, OLTCS etc
  • Latest CAD tools & analytical software
  • ERP compliant
  • Strong Project Management & Execution team
  • Intellectual asset – Power plant engineering & interfacing experience
  • More than 750 man years of power plant experienced engineering team
  • Technology oriented – In house products with leading collaborators in the world

Typical Scope

The typical BOP scope also includes complete System Integration of the Power Island, detailed power plant engineering with the various auxiliaries and equipment in the BOP package.

PROJECTS
Completed Projects
23 MW Coal Fired Power Plant for Aditya cements at Chittorgarh, Rajasthan


Site Location Chittorgarh, Rajasthan
Type 23 MW, Coal Fired Power Plant
Customer Aditya Cements
95 MW Combined Cycle Power Plant for TNEB at Valuthur (Phase I), TN


Site Location Valuthur, Tamil Nadu, India
Type 95 MW, Combined Cycle Poer Plant
Customer Tamil Nadu Electricity Board
330 MW Combined Cycle Power Plant for RRVUNL at Rajasthan


Site Location Rajasthan
Type 330 MW, Combined Cycle Power Plant
Customer Rajasthan Rajya Vidyut Utpadan Nigam Limited
500 MW Thermal Power Plant for APGENCO at Vijayawada. (VTPS)


Site Location Vijayawada, India
Type 500 MW, Thermal Power Plant
Customer Andhra Pradesh Power Generation Corporation Limited
500 MW Thermal Power Plant for APGENCO at Kakatiya (KTPP)


Site Location Kakatiya, Andhra Pradesh
Type 500 MW, Thermal Power Plant
Customer Andhra Pradesh Power Generation Corporation Limited

Ongoing Projects
500 MW Thermal Power Plant for MAHAGENCO at Khaperkheda. (KHTPS)

Site Location Khaperkheda, Maharashtra
Type 500 MW, Thermal Power Plant
Customer Maharashtra State Power Generation Co. Ltd

1 × 500 MW Kothagudem Thermal Power Station (APGENCO)

Site Location Kothagudem, Andhra Pradesh
Type 500 MW, Thermal Power Plant
Customer Andhra Pradesh Power Generation Corporation Limited

2 × 500 MW Chandrapur Super Thermal Power Station (MAHAGENCO)

Site Location Chandrapur, Maharashtra
Type 2 × 500 MW, Thermal Power Plant
Customer Maharashtra State Power Generation Co. Ltd

2 × 500 MW Marwa Thermal Power Plant (CSPGCL)

Site Location Marwa, Chhattisgarh
Type 2 × 500 MW, Thermal Power Plant
Customer Chhattisgarm State Power Generation Company Limited


 
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